261 – Air Quality Upgrades

I’ll be the first to admit that I have a slight problem: I’m a little paranoid about dust. I want as little of the stuff in the shop air as possible so I continually seek out means to achieve that end. While I do wear a respirator while I work, I frequently have to talk on camera shortly after making cuts that put dust directly into the air. Recently I decided to address two concerns with two separate upgrades. Cyclone Exhaust First, I got rid of my cyclone’s double filter stack and instead opted to vent the fine dust through the wall and outside. The Wynn filter stack I had worked well but it does require frequent …

Mistakes Happen!

Yesterday was the last day of the Guild Apprenticeship with Guild member David Nichols. David was a good sport and proved to be a great helper all month long. He even helped me refine the design of the Barrister’s Bookcase, collaborating with me on joinery and finishing details. Today being my first “office day” in a month, I’m left pondering the whole experience and the lessons learned. One such lesson is one that we all need to remember: mistakes happen. In the first week, a mistake was made that required us to have a complete mulligan. We were building the side frames for the Barrister’s Bookcase and after a quick dry assembly, I noticed a big …

262 – A Quick & Dirty 2lb Cut of Shellac

*Note* – This is a clip from a 2008 video. If you notice I look approximately 25{e5db15d02c984ae3069909e2f0b0fd04a63d07514f3185dfbb3c24698957a124} sexier, that would be why. If you ever research mixing shellac, you were probably overwhelmed with information about precise measurements, including weights and volumes. More fun ensues when you want to learn how to go from one dilution to another. If you aren’t familiar with shellac dilutions, here’s the quick primer. A certain amount of shellac flakes are dissolved in alcohol to achieve a particular dilution known as a “pound cut” (abbreviated lb cut). The most common cuts you’ll come across are 3 lb, 2 lb and 1 lb. Most pre-mixed shellac is sold as a 3 lb cut and is usually diluted …

Arbortech, Brusso and QALO Giveaway

Every month we like to give back to our audience with great tool giveaways! This month we have prizes from Arbortech, Brusso Hardware and QALO Rings! See all of the products in action below and support these amazing companies! Click here for a consolidated list of all the past winners and prizes Arbortech Turbo Shaft is designed to complement the Arbortech TURBO range or as a stand-alone tool, the TURBO Shaft provides detailed freehand carving to perfectly combine efficiency and control. The TURBO Shaft fits most standard angle grinders and is fitted with replaceable carbide teeth for excellent performance and durability, even when working with the hardest timber. The adjustable depth gauge makes it quick and easy to set …

263 – Turned Box

At first glance, a turned box doesn’t look all that complicated. It’s essentially two bowls that come together with a mortise and tenon joint. But to pull this “simple” project off you’ll need to execute a specific series of steps giving you access to the inside and outside of both the lid and the base, and you’ll also need to carefully finesse the joint so that the two pieces come together in a satisfyingly snug fit. The Blank I used some scrap 12/4 walnut to make my box, which yielded final box dimensions of 2 3/4″ in diameter and 3″ in height. You can make your box smaller or larger but make sure your blank will accommodate …

Nightmares From the Workshop

I feel like I should start this blog post out with; “It was a dark and stormy night”, but it wasn’t. It was actually a hot and humid night, which is unusual at 7200 feet above sea level, in the dry climate of Colorado. I was working in the shop… Read more Source: Brian Benham

Don’t worry I`ll sharpen it

Today’s post might seem a little snarky or even a little bit sarcastic, so bear with me because that is the mood I am in today after receiving a rather snarky email from my YouTube channel. Earlier this year I jumped on the ban wagon and started a YouTube channel…. Read more Source: Brian Benham

Building The Vault Style Piggy Bank

I have seen a lot of piggy banks made using these mailbox doors, but all of them either lack style, or are mass-produced in a way that they are cheaply made and lack style. I decided I wanted to make mine with a little style and a better quality. When… Read more Source: Brian Benham

2016 January Shop Tour (Updated with the actual video)

January has come and like that . . . I’m back in the shop.It felt great to actually get some time in here.Actually, I was able to get back into the shop in late December, just after Christmas.At long last, I’m finally making progress on +Jason Howell’s Bartop Arcade. I’m doing my best to get it done by the middle of January (it’s going to be close).The control panel.I’m also working on the Pinewood Derby cars with my sons. Our race in on January 16th, and alas, there’s quite a bit of work to do between now and then.Zoom, zoom and zoom.I hope you enjoy the first tour of 2016.Now, join me in the shop let’s …

Bartop Arcade Carcass: Part III, Panels

Deadlines are motivating. Sometimes you actually make them.Why I don’t think I’ll have have the Bartop Arcade done in time.Unfortunately, it doesn’t look like I’ll make the mid-January deadline. That said, I am finally making real progress on the Bartop Arcade.Over the passed two (2) weeks, I’ve managed to get the grunt work done.Clamps & Cauls, Mmm.I glues up all of the panels. This was a tedious task, as the individual boards were wider than my jointer and the panels wider than my planer, it was more work than I would have liked. I was also a board short on the curly maple so I used some leftover purpleheart to widen the panel. …